Ob-shot, tseem hu ua dual-shot, ob-shot, multi-shot thiab overmolding, yog txheej txheem yas molding uas ob hom yas resins molded ua ke hauv ib lub voj voog machining.
Ob-Shot Txhaj Molding Daim Ntawv Thov
Ob-steev txhaj tshuaj molding yog cov txheej txheem yas molding zoo tshaj plaws rau txoj kev nyuaj, ntau xim, thiab ntau cov khoom siv yas, tshwj xeeb tshaj yog nyob rau hauv high-volume ntau lawm scenarios.Peb qhov chaw txhaj tshuaj molding muaj peev xwm muab ntau hom kev txhaj tshuaj, tab sis feem ntau tshwj xeeb hauv kev tsim thiab tsim khoom rau tsheb thiab khoom siv hauv tsev.
Los ntawm cov neeg siv khoom mus rau tsheb, ob-shot molded Cheebtsam yog siv nyob rau hauv yuav luag txhua qhov kev lag luam, tab sis feem ntau pom muaj nyob rau hauv daim ntawv thov uas yuav tsum tau:
Movable segments los yog Cheebtsam
Rigid substrates nrog muag muag
Vibration los yog acoustic dampening
Cov lus piav qhia saum npoo los yog kev txheeb xyuas
Ntau xim lossis ntau yam khoom siv
Cov txiaj ntsig ntawm Ob-Shot Molding
Piv nrog rau lwm txoj kev ntawm cov yas molding, ob-steev yog qhov kawg ntawm tus nqi ntau dua ntawm kev tsim cov khoom sib dhos nrog ntau yam khoom.Nov yog vim li cas:
Part Consolidation
Ob-steev txhaj tshuaj molding txo tus naj npawb ntawm cov khoom nyob rau hauv ib tug tiav los ua ke, tshem tawm qhov nruab nrab ntawm $40K nyob rau hauv txoj kev loj hlob, engineering, thiab validation cov nqi txuam nrog rau txhua qhov ntxiv.
Txhim kho Efficiency
Ob-txhaj tshuaj molding tso cai rau ntau yam khoom los ua pwm nrog ib lub cuab yeej, txo cov nqi zog uas xav tau los khiav koj cov khoom thiab tshem tawm qhov yuav tsum tau vuam lossis koom nrog cov khoom tom qab txheej txheem molding.
Txhim kho zoo
Ob-txhaj tshuaj yog nqa tawm nyob rau hauv ib lub cuab tam, tso cai rau kom tsawg kam rau siab tshaj li lwm yam molding txheej txheem, ib theem siab ntawm qhov tseeb thiab rov muaj peev xwm, thiab txo cov seem seem.
Complex Mouldings
Kev txhaj tshuaj molding ob zaug tso cai rau kev tsim cov pwm tsim qauv uas sib txuas nrog ntau yam khoom siv rau kev ua haujlwm uas tsis tuaj yeem ua tiav los ntawm lwm cov txheej txheem molding.
Ob-Shot Txhaj Moulding yog tus nqi-zoo
Cov txheej txheem ob-kauj ruam xav tau tsuas yog ib lub voj voog tshuab, tig thawj pwm tawm ntawm txoj kev thiab muab cov pwm thib ob nyob ib ncig ntawm cov khoom kom qhov thib ob, sib xws thermoplastic tuaj yeem muab tso rau hauv pwm thib ob.Vim tias cov txheej txheem siv tsuas yog ib lub voj voog es tsis txhob sib cais lub voj voog, nws raug nqi tsawg dua rau ib qho kev khiav haujlwm thiab yuav tsum muaj cov neeg ua haujlwm tsawg dua los ua cov khoom tiav thaum xa khoom ntau dua ib qho kev khiav haujlwm.Nws kuj ua kom muaj kev sib raug zoo ntawm cov ntaub ntawv yam tsis tas yuav tsum tau sib dhos ntxiv hauv kab.
Puas yog koj tab tom nrhiav kev pabcuam Ob-Shot Injection?
Peb tau siv sijhawm 30 xyoo dhau los los ua txuj ci thiab kev tshawb fawb ntawm kev txhaj tshuaj molding ob zaug.Peb muaj cov qauv tsim, engineering, thiab cov cuab yeej siv hauv tsev uas koj xav tau los txhim kho koj qhov project los ntawm kev xav mus rau ntau lawm.Thiab raws li lub tuam txhab nyiaj txiag ruaj khov, peb tau npaj los nthuav dav thiab ntsuas kev ua haujlwm raws li koj lub tuam txhab thiab koj qhov kev xav tau txhaj tshuaj thib ob loj tuaj.
FAQ Rau Ob-Shot Injection
Ob txoj kev txhaj tshuaj molding txheej txheem muaj ob theem.Thawj theem zoo ib yam li cov txheej txheem yas txhaj tshuaj molding.Nws koom nrog kev txhaj tshuaj ntawm thawj cov yas resin rau hauv pwm los tsim cov substrate rau lwm cov khoom (s) yuav tsum tau molded nyob ib ncig ntawm.Tom qab ntawd lub substrate raug tso cai kom khov thiab txias ua ntej hloov mus rau lwm lub pwm chamber.
Nws yog ib qho tseem ceeb uas yuav tsum nco ntsoov tias txoj kev hloov cov substrate tuaj yeem cuam tshuam qhov ceev ntawm 2-shot txhaj molding.Kev hloov pauv ntawm phau ntawv lossis kev siv cov caj npab robotic feem ntau siv sijhawm ntev dua li kev hloov nrog lub dav hlau teb.Txawm li cas los xij, kev siv cov dav hlau teb yog kim dua thiab yuav ua tau zoo dua rau cov khoom ntim siab.
Qhov thib ob theem muaj kev qhia txog cov khoom siv thib ob.Thaum lub pwm qhib, ib feem ntawm cov pwm tuav lub substrate yuav tig 180 degrees kom tau raws li qhov kev txhaj tshuaj molding nozzle thiab lwm yam pwm chamber.Nrog lub substrate nyob rau hauv qhov chaw, tus engineer txhaj cov yas thib ob.Cov resin no tsim ib daim ntawv cog lus molecular nrog lub substrate los tsim kom muaj kev tuav ruaj khov.Cov txheej thib ob kuj tau tso cai kom txias ua ntej ejecting cov khoom kawg.
Kev tsim pwm tuaj yeem cuam tshuam qhov yooj yim ntawm kev sib txuas ntawm cov ntaub ntawv molding.Yog li ntawd, machinists thiab engineers yuav tsum xyuas kom meej qhov kev sib raug zoo ntawm cov pwm los xyuas kom meej adhesion yooj yim thiab tiv thaiv tsis xws luag.
Ob-txheej txhaj tshuaj molding txhim khu qhov zoo ntawm feem ntau cov khoom siv thermoplastic nyob rau hauv ntau txoj kev:
Txhim kho esthetics:
Cov khoom zoo dua thiab muaj txiaj ntsig zoo rau cov neeg siv khoom thaum lawv tau tsim los ntawm cov xim sib txawv los yog cov polymers.Cov khoom muag zoo li kim dua yog tias nws siv ntau dua ib qho xim lossis kev ntxhib los mos
Txhim kho ergonomics:
Vim tias cov txheej txheem tso cai rau kev siv cov khoom muag muag, cov khoom ua tau tuaj yeem muaj ergonomically tsim los yog lwm qhov chaw.Qhov no yog qhov tseem ceeb tshwj xeeb rau cov cuab yeej, khoom siv kho mob, thiab lwm yam khoom siv tes tuav.
Enhanced sealing peev xwm:
Nws muab kev sib khi zoo dua thaum cov khoom siv silicone thiab lwm yam khoom siv roj hmab siv rau gaskets thiab lwm yam uas yuav tsum tau muaj lub foob zoo.
Kev sib xyaw ntawm cov tawv thiab mos polymers:
Nws cia koj muab ob qho tib si tawv thiab mos polymers rau kev nplij siab thiab kev siv hluav taws xob rau cov khoom me me.
Txo misalignments:
Nws tuaj yeem txo tus naj npawb ntawm misalignments thaum piv rau cov txheej txheem molding ntau dhau los yog ntau cov txheej txheem ntxig.
Complex pwm tsim:
Nws ua rau cov tuam txhab tsim cov pwm tsim qauv siv ntau yam khoom siv uas tsis tuaj yeem ua haujlwm zoo siv lwm cov txheej txheem.
Exceptionally muaj zog daim ntawv cog lus:
Daim ntawv cog lus tsim muaj zog tshwj xeeb, tsim cov khoom lag luam uas ruaj khov dua, txhim khu kev qha, thiab muaj lub neej ntev dua.
Cov hauv qab no yog qhov tsis zoo ntawm ob txoj kev txhaj tshuaj:
Cov cuab yeej siv siab
Ob-txheej txhaj tshuaj molding muaj nyob rau hauv-tob thiab ceev faj tsim, kuaj, thiab pwm tooling.Kev tsim qauv pib thiab kev tsim qauv tuaj yeem ua tiav ntawm CNC machining lossis 3D luam ntawv.Tom qab ntawd txoj kev loj hlob ntawm pwm tooling raws li, pab tsim replicas ntawm lub hom phiaj.Kev ua haujlwm dav dav thiab kev sim ua lag luam yog ua tiav los xyuas kom meej qhov ua tau zoo ntawm cov txheej txheem ua ntej kev tsim khoom kawg pib.Yog li ntawd, tus nqi pib koom nrog hauv txoj kev txhaj tshuaj molding no feem ntau yog siab.
Tej zaum yuav tsis raug nqi-zoo rau kev ua haujlwm me me
Cov cuab yeej koom nrog hauv cov txheej txheem no yog complex.Kuj tseem muaj qhov yuav tsum tau tshem tawm cov ntaub ntawv dhau los ntawm lub tshuab ua ntej kev ua haujlwm tom ntej.Yog li ntawd, lub sijhawm teeb tsa yuav ntev heev.Yog li ntawd, kev siv ob txoj kev txhaj tshuaj rau kev khiav me me yuav kim heev.
Cov Kev Cai Tsim Ib Ntu
Ob txoj kev txhaj tshuaj ua raws li cov cai txhaj tshuaj molding ib txwm.Yog li ntawd, txhuas lossis hlau txhaj tshuaj pwm tseem siv nyob rau hauv cov txheej txheem no, ua rau kev tsim iterations nyuaj heev.Txo cov cuab yeej kab noj hniav loj yuav nyuaj thiab qee zaum ua rau scrapping tag nrho cov khoom.Raws li qhov tshwm sim, koj tuaj yeem ua rau tus nqi overruns.